DuPont Unveils FilmTec™ Hypershell™ XP RO Element for Smarter, Greener Dairy Processing
DuPont has announced the launch of its latest innovation for the dairy industry—the FilmTec™ Hypershell™ XP RO-8038 element, an advanced reverse osmosis (RO) solution tailored to increase productivity, reduce energy use, and enhance sustainability in dairy processing. This new membrane technology addresses the growing demand for more efficient and eco-conscious operations in milk, whey, and lactose stream applications.
Meeting the Challenges of Modern Dairy Processing
Dairy producers are under increasing pressure to deliver high-quality products while lowering operational costs and minimizing environmental impact. From energy-intensive processes to the need for maximizing yields from raw materials, processors require technologies that balance efficiency and sustainability without compromising product quality.
The FilmTec™ Hypershell™ XP RO-8038 element is designed to meet these needs head-on. It is specifically engineered for use in the concentration and polishing of dairy process streams, including milk, whey, and lactose, delivering robust performance improvements across the board.
High Productivity and Reduced Energy Consumption
One of the standout features of the new RO element is its enhanced membrane performance, which enables either up to 50% higher productivity and flow, or up to 50% lower energy demand when operated at standard flux rates compared to existing membrane elements on the market. These operational gains translate directly into lower energy consumption, reduced operating costs, and ultimately a smaller environmental footprint.
“FilmTec™ Hypershell™ XP RO-8038 element represents a significant advancement in membrane technology for dairy applications,” said Noel Carr, Global Dairy Market Leader for DuPont Water Solutions. “With its innovative membrane chemistry and expanded active area, it empowers producers to achieve higher yields, lower costs, and more sustainable operations—contributing to a decrease in operational greenhouse gas emissions.”
Key Benefits for Dairy Processors
The FilmTec™ Hypershell™ XP RO-8038 element offers a range of important benefits that support dairy processors in achieving their performance and sustainability goals:
- Expanded active membrane area: Increases flow and throughput, supporting more efficient processing.
- Lower energy requirements: Delivers the same or higher performance with reduced energy usage, contributing to decreased greenhouse gas emissions.
- Improved product quality: Maintains high quality in milk, whey, and lactose streams while enhancing recovery rates.
- Reduced wastewater: Supports higher recovery in polishing systems, leading to less waste and lower disposal costs.
- Extended membrane life: Longer operational life and less frequent replacements lower total cost of ownership.
- Lower CAPEX and OPEX: Enhanced efficiency reduces both capital expenditures and operational expenses through better energy and chemical usage.
These features make the element an attractive upgrade for dairy facilities looking to modernize operations and align with evolving environmental and regulatory standards.
Showcasing Innovation at Membrane Technology Forum
DuPont officially introduced the FilmTec™ Hypershell™ XP RO-8038 at the Membrane Technology Forum USA, an event hosted by Dairy Foods that brings together leaders in membrane science and commercial applications.
At the forum, Dr. Jie Song, Lead Research Scientist at DuPont, presented key findings demonstrating how the new element’s innovative chemistry and design result in superior cost-effectiveness. The research highlighted how the element achieves a balance of high productivity and energy efficiency without compromising the end product’s nutritional value or consistency.
Upcoming Webinar: Learn More About the Technology
To further educate the dairy processing community on the capabilities of this next-generation RO element, DuPont will host a dedicated webinar on July 10, 2025. The session will cover in detail how the FilmTec™ Hypershell™ XP RO-8038 element can help optimize operations and achieve sustainability goals.
Attendees will gain insights into:
- The science behind the improved membrane performance
- Operational cost-saving potential
- Real-world applications in dairy processing systems
Registration for the webinar is now open.
Moving Toward a Sustainable Dairy Future
With the introduction of the FilmTec™ Hypershell™ XP RO-8038 element, DuPont reinforces its commitment to advancing sustainable technologies for the food and beverage industry. By combining technical innovation with real-world applicability, DuPont continues to support producers in improving their operational performance while meeting environmental objectives.
As consumer expectations grow for responsibly produced, nutritious dairy products, tools like the Hypershell™ XP element will play a vital role in helping processors meet those demands—efficiently, cost-effectively, and sustainably.
Learn more about FilmTec™ Hypershell™ XP RO-8038 element and the broader DuPont dairy processing portfolio.
FilmTec™ Hypershell™ XP RO-8038 element is a part of DuPont’s broader portfolio of membrane and ion exchange technologies designed to support the life sciences and food industries. Our extensive range of products, technical expertise, manufacturing excellence, continuous innovation, and global reach provide solutions to address application and process challenges, facilitating cost-effective, efficient, and sustainable operations.
About DuPont
DuPont (NYSE: DD) is a global innovation leader with technology-based materials and solutions that help transform industries and everyday life. Our employees apply diverse science and expertise to help customers advance their best ideas and deliver essential innovations in key markets including electronics, transportation, construction, water, healthcare and worker safety. More information about the company, its businesses and solutions can be found at www.dupont.com. Investors can access information included on the Investor Relations section of the website at investors.dupont.com.
